I. Forging Robot
1. Warm forging automatic production line
Applications
Forging automatic loading and unloading
Performance parameters
| Workpiece diameter | 48.5-58.5 mm |
| Workpiece mass | ≤3kg |
| Workpiece temperature | 450-650°C |
| Tatk time | 7.7s |
| The max load capacity of robot gripper | 35kg |
| Working temperature | 0°C～50°C |
| Air pressure | 0.4Mp～0.6Mp |
| Power supply | AC 380(1±5%)V |
2. Warm forging automatic production line
Applications
Forging automatic loading and unloading
Performance parameters
Contact:
Xiaocun Xia Email: xiaxiaocun@sbmds.com Mobile Phone: +86-18516076272
II. Robot
1. Catering service robot
Applications
Restaurant, exhibition hall, shopping malls
Performance parameters
(1) Line-tracking
(2) Identifying RFID tag
(3) Waving arms
(4) Ultrared remote control
(5) Tablet remote control
(6) Obstacle avoidance
(7) Audio conversation
2. SCARA welding robot
Applications
SCARA is mainly used for welding non-standard products with a few welding processes.
Widely used in welding and cutting industry, especially boilers, pressure vessels, ships, steel structures, bridges, automobiles, motorcycles, metallurgical equipment, mining machinery, petrochemical plants, household appliances, medical equipment and semiconductor devices and other key manufacturing.
Performance parameters
| Power supply | AC220V | |
| Mass | 125kg | |
| Actuators | Stepper motors | |
| coordinate system | cylindrical coordinate | |
| Number of spindles | 5 | |
| Ranges of motions | 1# | ±180° |
| 2# | ±150° | |
| Vertical stroke | 350mm | |
| 4# | 0～360° | |
| 5# | ±360° | |
| Work space | Rmax:1195mm; Hmax:360mm； | |
| Welding speed | 110mm/min≤V≤2000mm/min | |
| Total power | 0.6kw | |
| Size of welding workpiece | 1840mm×1020mm×500mm | |
| Track precision | ±0.5mm | |
| Nominal load capacity of robot gripper | 6kg | |
Applications
Manufactures handling
Performance parameters
| Working diameter | 2 m |
| Load capacity | 150kg |
| Normal load | 120kg |
| Handling Speed | ≤5.6s/box |
| 600-2800 pieces/h |
II. Intelligent equipment and automated production lines
Applications
Welding shop
Performance parameters
Automatic welding for Complicated Component Part
2. Automatic welding system for underframe of special horse transport vehicles
Applications
Automatic welding system for the body made of square tube and angle iron (just like frame ‘#’).
Performance parameters
| Frame size | Length | 3450mm-8200mm |
| Width | 1830mm-2200mm | |
| Stroke in x direction | 10m | |
| Stroke in y direction | 3.5m | |
| Stroke in z direction | 0.8m | |
| Tatk time | 6/day | |
| Turnover mechanism range | 0-180° | |
| Degree of freedom of welding gun | x-axis rotational, y-axis rotational, z-axis rotational | |
| Welding accuracy | ±0.5mm | |
3. Large parts automatic transportation line
Applications
High-speed, heavy haul, high precision, large range of motion exercise stacking situations.
Performance parameters
| Handling speed | 1000 pieces/s |
| Load capacity | 500kg |
| Positioning accuracy | 0.2mm |
| Working space | 6000mm×3000mm×2000mm |
4. Automatic feeding, weighing and packaging equipment for electronic components
Applications
It is used for quantitative weighing and packing of granular materials. The packaging weight is between 2.5kg and 6.5kg.
Performance parameters
It is an aluminum case automatic packing control system, including automatic weighing control system, elevator control system, automatic bag feeding and opening control system. It is capable of quantitative packing and weighing aluminum case of different sizes. The weighing accuracy is 0.5%.
5. Automatic pocket system for high dust product packaging
Applications
Representative application: cement rotary filling machine
Performance parameters
(1) Achieving the automatic bagging functions of ash-coated cement bags of rotary cement packing machine.
(2) The system has the synchronized matching function with rotary cement packing machine.
(3) According to design standards for Rotary cement packing machine, the packing capacity of the system is 2400bags/h.
(4) According to Rotary cement packing machine acceptance standards requirements, the device can continuously run for 2 hours without miss.
(5) Under conditions of non-stop, this system has a continuous bag storage and bag sending function.
(6) For incident during system running, the system has emergency stop and reset functions
6. Automatic press-fit line for powdered explosives
Applications
It is mainly used in the cartridge primer press-fit with high precision.
Performance parameters
(1) For 12# cartridge primer press-fit;
(2) Distance between primer and cartridge bottom distance ≤ 0.3mm;
(3) Press-fit speed ≥ 72 PCS/min;
(4) The system meets the explosion-proof requirements.
7. Automatic dipping production line of explosive cartridge
Applications
It is an explosion-proof, high-speed, automatic dipping system to free the workers from the toxic environment. And the productivity is increased significantly.
Performance parameters
(1) For 60, 82,120 mm mortar;
(2) Drying conveyor line speed: 3.2mm/s-9.6mm/s;
(3) Production efficiency: 540 hanging fixtures per 6 hours (dipping for three times);
(4) Explosion-proof type: Exd II-T4;
(5) Equipment Dimensions: 10 m×0.7 m×1 .1m
8. Injection molding manipulator
Applications
The injection molding robot is specially equipped for the automatic injection molding machine.
Performance parameters
| The injection molding robot | 3500-450ton | |
| Mass | 330-370kg | |
| Load capacity | 8kg | |
| Stroke | vertical | 1000mm |
| extraction | P: 400mm; R:150mm | |
| horizontal | 1800mm | |
| Manipulator’s driving type | air press | |
| Working pressure | 6-8kgf/cm2 | |
| Air consumption | 37NL/cycle | |
| Sidewise driving type | AC servo | |
| Power supply | AC 220v | |
| Minimum removal time | 3s | |
| No-load cycle time | 14s | |
9. Shaft parts automatic loading and unloading system
Applications
Automatic loading and unloading system for shaft parts with different specifications
Performance parameters
(1) The flexible material transfer device can realize stepless speed regulation with a speed less than 60mm/s;
(2) The position accuracy of gripper: ≤0.5mm;
(3) Repeat positioning accuracy≤0.3mm;
(4) The embedded system integration control module overall response time: ≤300ms
10. Large load capacity under-actuated three-finger gripper
Applications
Mineral field
Performance parameters
(1) Maximum opening distance: 30cm;
(2) Load capacity ≤ 100kg;
(3) Mass ≥ 30kg;
11. Tungsten powder automatic production line
Applications
The system is designed to achieve automatic loading and unloading of tungsten oxide powder during reduction process.
Performance parameters
(1) The control system includes three modes: automatic, manual and emergency mode;
(2) Production efficiency: ≤13min/time;
(3) Power supply: AC 220v, 50Hz;
(4) Touch screen control interface;
12. Green tableware production automatic line
Applications
The system developed for the straw tableware manufacturing industry.
Performance parameters
(1) The control system includes two modes: automatic and manual;
(2) Production efficiency: according to the molding machine, setting machine takt time;
(3) Power supply: AC 220v, 50Hz;
(4) Touch screen control interface;
13. SMT placement machine
Applications
In SMT production line, after dispensing or screen printing, SMT placement machine mount components on the PCB pad by moving the placement head accurately.
Performance parameters
(1) Accuracy: ±0.05 mm;
(2) Speed: 20000chip/h;
(3) PC size: 50 x 50 – 510 x 460 mm x mm;
14. LED SMT machine
Applications
LED placement machine is designed specifically for the LED industry custom SMT placement equipment. The machine should run fast, and the high accuracy is not necessary.
Performance parameters
(1) Accuracy: ±0.2 mm;
(2) Speed: 8000chip/h;
(3) PC size: 250×80 – 1200×250 mm x mm;
15. Mobile media system
Applications
Advertising media system has two kinds of screen: fixed and mobile electronic screen, with a total height of 7.8 meters.
Performance parameters
(1) Stroke: 3.8 m;
(2) Speed: 0.5 m/s;
16. Lithium battery power management system
Applications
Lithium battery with a large capacity, high voltage, pollution, etc., is widely used in the case of large capacity battery electric vehicles, portable laptop computers, power tools, electric toys, etc.
Performance parameters
(1) Highly integrated RISC single-chip platform;
(2) Support 3.2V lithium iron phosphate and other 3.6 / 3.7V lithium battery;
(3) Direct support for 16 series batteries;
(4) Voltage detection accuracy: ±25mV/cell;
(5) Software and hardware over-voltage, low-voltage, under-voltage, over-current, high and low temperature and short circuit protection;
(6) Support heating film function;
(7) RS232 interface used to read the SOC information;
(8) With an automatic standby function. System in standby mode after a certain time (10 minutes) will automatically enter power off mode;
(9) 5-channel battery temperature detection (± 3 ℃);
III. Machine Vision
1. Car long ball stud online detection
Applications
Mainly used in long ball stud online testing in the car industry.
Performance parameters
(1) Detection on 30 kinds of workpiece features, including round, grooves, hexagonal and thread etc. ;
(2) Speed: 0.5pieces/s;
(3) False detection rate: ≤2%;
2. Hub surface defect online detection
Applications
The detection line is mainly used in quality testing for wheels to detect the defect in wheel surface.
Performance parameters
Main types of defects: black , folding , cracks , dents;
IV. Automotive Electronics Technology
1. Intelligent Pioneer Unmanned
Images and videos
2. High-power LED car light drive system
Applications
Mainly used in car headlamp field.
Performance parameters
(1) For 12v power supply
Input voltage: 9-24v
Power consumption: 30w
(2) For 24v power supply
Input voltage: 18-36v
Power consumption: 30w
3. Airbag control system
Applications
Automotive Safety Systems
Performance parameters
(1) Working voltage: DC 9-16v;
(2) Working temperature: -40～85℃;
(3) Response time: ≤50ms;
(4) Speed limit: ≥30km/s
4. Electrical Park Brake (EPB)
Applications
Car parking brake system
Performance parameters
(1) Working voltage: DC 9-16v;
(2) Working temperature: -40℃~+125℃;
(3) Operate mode: electrical parking;
(4) Communication mode: CAN-bus
(5) Functions: static clamping, static released, leaving the auxiliary, rear anti-lock and vehicle dynamic and static testing.
V. Precision machining and testing services
1. 3D measuring machine (ZEISS PRISMO 7)
Applications
Castings, crankshafts, cylinder block, cylinder head, medical equipment
Performance parameters
(1) Measuring rage [mm](X x Y x Z): 700 x 900-2400 x 650;
(2) Glass ceramic grating resolution: 0.04 um;
(3) Workpiece weight: ≤1500 kg;
(4) VAST GOLD measuring accuracy:
MPE_E=(0.9+L/350)um
MPE_P=1.0um
MPE_THP=1.9um/50s
(5) VAST XXT measuring accuracy:
MPE_E=(1.6+L/333)um
MPE_P=1.7um
MPE_THP=2.5um/68s
(6) RDS:
It reaches up to 20,736 positions in 2.5-degree increments – thus providing access to every part feature. This is made possible by the horizontally and perpendicularly arranged rotary axes with rotational ranges of plus/minus 180 degrees.
2. Taylor Hobson Surface roughness profiler
Applications
Surface roughness and form measurement (measuring range 0-28mm)
Performance parameters
(1) Measuring length range: 0.1mm-120mm;
(2) Driving: Driver : you can use a joystick or computer-driven;
(3) Programmable automatic operation, easy batch testing;
(4) Can be configured as roughness, or roughness profiler;
(5) Sensor resolution up to 3.2nm;
3. roundness/cylindricity instrument (Taylor Hobson Talyrond 365)
Applications
Bushings , shaft roundness, cylindrical, coaxial measurements
Performance parameters
(1) Maximum workpiece diameter: 400mm(Expandable to 500 mm);
(2) Glass ceramic grating resolution: 0.04 um;
(3) Bear type: air bearing;
(4) Aligning leveling mode: Patented three-point support
(5) Integrated high-precision measurement system
(6) Floor- whole structure, good stability
(7) Automatic measurement and automatic calibration
(8) Automatic tracking and self-aligning leveling
(9) With three -dimensional measurement and analysis capability
(10) Modular design , you can choose different configurations.
4. RENISHAW XL80 laser interferometer
Applications
It is used to assess positioning accuracy and repeatability, and error compensation function is used to fix the linear positioning error.
Performance parameters
(1) System accuracy: ±0.5ppm (0~40 ℃);
(2) Measuring range: 0~80m;
(3) Linear measurement accuracy is an assured ±0.5 ppm;
(4) Resolution: 0.001 um;
(5) The maximum measuring speed: 4.0m/sec;
(6) The maximum sampling frequency: 50KHz;
(7) Preheating time: 6min;
(8) For rotary axis measurements the RX10 rotary axis kit is available. This high precision indexing table, when used with the XL-80 system and angular optics, gives fully automatic calibration of axes, with ±1 arc sec accuracy.
5. ATOS optical scanner
Applications
It can be used for reverse engineering, rapid prototyping, product development, quality control, and virtual Assembly technology.
Performance parameters
(1) Measuring distance: 730-2000mm;
(2) Measuring range (mm): 2000×1600×1600;
(3) Camera resolution: 2×1400000 pixel;
(4) Camera resolution: 2×1400000 pixel;
(5) Single measurement time: 1sec;
(6) Point cloud density: 0.02-1.4mm;
(7) Measuring accuracy: 0.002-0.02mm;
(8) Grating technology: Electrical heterodyne phase grating
6. ZOLLER genius3 tool measuring instrument
Applications
It is used to measure the tool radius, contour, clearance angle, bevel, helical pitch and helix angle, the knife edge surface width.
Performance parameters
(1) Stroke:
Z 600mm
X 175mm
Y 100mm;
(2) Measuring range in longitudinal axis: 570mm;
(3) Repeatability: +/-2um;
(4) Display precision: 1 um;
(5) Position accuracy: 1 um;
(6) Concentricity: 2um;
(7) Incident light-magnification: 200-fold;
7. Objet eden350 3D printer
Applications
It is used to manufacture small, complex, irregular parts.
Performance parameters
(1) Molding precision: 100-200μm;
(2) Surface maximum accuracy: 0.02mm;
(3) Layer thickness: 16μm;
8. DIXI JIG700 precision jig boring machine
Applications
It can be used in complicate box processing, surface milling and precision boring.
Performance parameters
(1) Table size: 500×630 mm;
(2) Travel of table: 700 ×700×700 mm;
(3) Maximum mass of workpiece: 800 kg;
(4) Position control accuracy: 0.0001mm;
(5) Linear positioning accuracy (full stroke): ≤1μm/;
(6) Turntable positioning accuracy: ≤1.5″/360°;
9. Studer S40 universal cylindrical grinder
Applications
It is used for cylindrical grinding.
Performance parameters
(1) Working stroke: 275 ×1650 mm;
(2) Top distance / center height: 1600×250 mm;
(3) Maximum mass of workpiece: 150 kg;
(4) Position control accuracy: 0.0001mm;
(5) Non-circular grinding turntable resolution: 0.0001°;
10. HSM600U five-axis high-speed machining center
Applications
It is used machine the molds, blades and impellers.
Performance parameters
(1) Table size: 320×320 mm;
(2) Working stroke: 800 ×600×600 mm;
(3) Rotary axis C: 0~360°;
(4) Rotary axis B: -100°~30°;
(5) Maximum speed of spindle: 42000r/min;
(6) Maximum mass of workpiece: 120 kg;
(7) Position control accuracy: 0.0001mm;